Structural built-up of cement-based materials used for 3D-printing extrusion techniques

Abstract Additive manufacturing and digital fabrication bring new horizons to concrete and cement-based material construction. 3D printing inspired construction techniques that have recently been developed at laboratory scale for cement-based materials. This study aims to investigate the role of the structural build-up properties of cement-based materials in such a layer by layer construction technique. As construction progresses, the cement-based materials become harder with time. The mechanical strength of the cement-based materials must be sufficient to sustain the weight of the layers subsequently deposited. It follows that the comparison of the mechanical strength, which evolves with time (i.e. structural build-up), with the loading due to layers subsequently deposited, can be expected to provide the optimal rate of layer by layer construction. A theoretical framework has been developed to propose a method of optimization of the building rate, which is experimentally validated in a layer-wise built column.